01
Project Setup
Enter project and contact information
02
Warehouse Operations
Order volumes, shifts and picking profiles
Order Volume
orders
Order Mix ∑ 100%
%
%
Auto = 100% − Batched
Picking Split ∑ 100%
%
%
Auto = 100% − ROPI − Fast Lane
%
Deducted from G2P share
Shift Configuration
h
Human workers present
h
Fully automated, no staff
Order Profile
Order totes per regular order
Operations Overview
| Metric | Per Day | Per Hour |
|---|---|---|
| ORDERS | ||
| Regular Orders | — | — |
| Batched Orders | — | — |
| TOTAL Orders | — | — |
| ORDER LINES (OL) | ||
| ↳ ROPI lines | — | — |
| ↳ G2P lines | — | — |
| TOTAL OL | — | — |
| UNITS | ||
| ↳ ROPI units | — | — |
| ↳ G2P units | — | — |
| TOTAL Units | — | — |
| TOTES | ||
| Required OT (order totes) | — | — |
| Required ST (storage totes) | — | — |
03
Grid Configuration
Grid size, storage levels and station placement
Warehouse & Storage Basics
Target SL for the project
Bin (Tote) Height
Used to calculate storage levels (considering sprinkler zones every 3m)
Grid Structure
Grid Size:
blocks
1 block = 2 segments = 4 bins along X · 4 segments total
aisles
Each aisle = 2 bin rows + 1 walkway · 30 cells Y
mm
Height lost per 3m sprinkler zone
m
Station Throughput & Sizing
OL/h
Order lines per hour per G2P station
For decanting FTE calculation
Station Placement
Decanting Stations
Total: 0
Picking Stations (G2P)
Total: 0
Output Stations (EOT/FOT)
Total: 0
Decanting Time Study
Cycle Time / Tote—sec
Totes / Hour—ST/h
FTEs Required—
Stations Required—
Time Study Breakdown
| Activity | Code | TMU | Sec | Times | Qty | Sum (s) |
|---|
Total Cycle Time—sec
Output Time Study (EOT/FOT)
Cycle Time / Tote—sec
Order Totes / Hour—OT/h
FTEs Required—
Stations Required—
Time Study Breakdown
| Activity | Code | TMU | Sec | Times | Qty | Sum (s) |
|---|
Total Cycle Time—sec
Grid Dimensions
X — Width— m
×
Y — Depth (total)— m
Total footprint— m²
Grid width (X)— m
Grid depth (Y)— m
Grid area— m²
Cells (X × Y)—
Workstation zone— m
Storage Levels—
3m Zones—
Levels / zone—
Bin positions (2D)—
Available SL—
Required SL—
Status—
04
Layout Visualization
Top-down view with configurable station placement
100%
Full bin
Empty bin
Disabled
Aisle
Decanting
Picking
Output (EOT/FOT)
Output (EOT/FOT, Conv.)
05
Pricing / Deal Modelling
Brightpick GP BUDGET calculator. Yellow cells are editable inputs; everything else is computed. Quantities flow from previous steps.
06
Solution Summary
Complete overview — ready to present to the client